- Location of First Aid Kit
Know where to find MSDS, kitty litter, safety glasses, and ear plugs
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Tools can break or malfunction even in straightforward responsible use. If this happens, please report it.
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Tools are even more likely to break when used foolishly, or outside your expertise level. If this
happens, please also report it. We will work to repair the tool and help you understand what to do
next time. We may ask that you help subsidize repairs, but not outside your ability to afford
it.
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However: what is absolutely unacceptable is to notice a broken tool – through your fault or not – and fail to report it. Being a criminally negligent jerkface = instant ban.
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Accidents‐ Report everything! We need to know for your safety. Inform Supervisor or Trained
Personnel as soon as possible. Minor incidents are important. Accidents include any personal harm
or any damage done to machines or tools.
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Danger‐ Anything that appears to be an immediate or potential hazard should be dealt with
immediately. Damaged equipment should be reported.
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Electrical Hazards‐ Keep out of any electrical control boxes.
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Moving Parts‐ Always keep your hands and other extremities away from all moving parts.
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Eye Protection Imperative when working with or around any tools and machinery, even if you are
not using the equipment. Eye protection must be worn at ALL times when you are in the shop. This
is the law; there are no exceptions!
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Face Shields Required when using lathe, but advised for all machinery.
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Ear Protection Available and advised.
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Dust Mask Available upon request. Whenever working with wood, dust is produced and can be a
hazard. Certain woods could contain harmful chemicals and Western Red Cedar has been attributed to
asthma and nasal cancer. Wear mask when creating high levels of saw dust and always keep work area
clean.
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No adjustments are to be made to any equipment except by the Shop Coordinator or
the Shop Monitor. No exceptions.
- Clothing‐
- Long hair must be pulled back and secured.
- No loose clothing. Long sleeves should be rolled up and shirt tails
should be tucked in.
- Must be wearing full‐length pants.
- Shoes must be rubber soled and closed toed, No sandals, etc.
- No jewelry can be worn, including watches and dangling earrings.
- Backpacks and other belongings must be stored outside woodshop
area.
- No Food, Drinks, tobacco, alcohol, or drugs, legal or otherwise This
and all A&M facilities are smoke‐free.
- Respect your peers and faculty Be considerate and helpful towards
each other. No running, yelling, or other horseplay allowed.
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Electronics No headphones or cellular devices.
- Emergency
- Emergency Shut Down For use only in an emergency. These buttons
cut power to all machines and outlets in the woodshop. Shut down
switches are on all four walls.
- Fire Emergency pull is located to the right of the overhead door.
Extinguishers are throughout the shop.
- First Aid first aid is located next to office window. Have personnel
assist you with all injuries.
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Emergency Assistance Dial 9911 on campus phones.
- Only new lumber may be used in the shop. All bark must be removed from wood and wood must be
properly dry. No other material, like metal or plaster, is to be used in the wood shop without
permission of the Shop Monitor.
Applicable Safety Standards
OSHA website
• 29 CFR 1910.147 {Control of hazardous energy}
• 29 CFR 1910.212 {General requirements for all machines}
• 29 CFR 1910.213 {Wood working machinery requirements}
• 29 CFR 1910.219 {Mechanical power-transmission apparatus}
• 29 CFR 1926.304 {Wood working tools}
• 29 CFR 1910.132 {Personal Protective Equipment}
III. Stationary Tool Safety
- Use machines only as intended. If in doubt, ask for assistance and/or refer to
user manual.
- You should be informed in operation and safety procedure. If you are not
comfortable with a machine, do not use it; ask for assistance.
- Focus on your work. Look, listen, and be in control of what you are doing. Do
not be distracted by or talk to others and do not distract others.
- Avoid accidental starting.
- All Safety guards and devices must be in place when operating machines.
- Do not overreach.
- Machine must be at rest before removing byproducts and turned “off” before
leaving.
- Return adjustable parts to rest position. Machine should be clean and clear
before, during, and after it is used.
- Red knobs are not for adjustments. These are for calibrations that should
only be done by Supervisor.
- Make all adjustments with the power box switched off! .
- All adjustable parts should be secure before power is on.
- Do not use force. The tool should do the work. If it does not perform as you
expect, let trained personnel know. There may be a better way.
- Stay within reach of power switch at all times.
- Check for worn and damaged parts. Let trained personnel correct these
problems. Do not attempt it yourself.
- Machinery should not be used to cut used lumber, plaster, or drywall.
Band Saw
Band Saw‐ Free‐hand tool designed for cutting circles and curves.
Can also be used to rip and crosscut relatively small pieces of wood.
Safety Eye protection is required by law. Do not be distracted by or talk
to others when operating machinery.
- Always keep hands and fingers 3” away from the cutting edge.
- Upper guide should be only 1/8” above material height.
- Only use wood that has flat surfaces.
- Hold wood firmly feeding it into blade at a moderate speed.
- Check band for good tension.
- Avoid backing wood out of an incomplete cut.
- Blade inhibits tight turns that could twist and break band.
- Clicking while blade is in motion indicates a hazard. Inform trained
personnel.
- Wheel guard doors must be closed and the
blade properly adjusted before turning on the
machine.
- Adjust the upper guide assembly so it is no
more than1/4” above the work.
- Allow the saw to reach full speed before
starting to feed the work.
- The stock must be held flat on the table.
- Feed the saw only as fast as the teeth will remove the wood easily.
- MAINTAIN AT LEAST A FOUR-INCH MARGIN OF SAFETY. (This means that
the hands should always be at least four inches away from the blade when the saw is
running.)
- Plan cuts to avoid backing out of curves, whenever possible. Stop the machine before
backing out of a long curved cut.
- Make turns carefully and do not cut radii so small that the blade is twisted then broken.
- Round stock should not be cut unless mounted firmly in a jig.
- Do not let small pieces of wood accumulate around the blade. Move them out of the
way with a push stick or turn off the saw, wait till the blade stops, and then clear the
table.
- If you hear a clicking noise, turn off the machine at once. This sound indicates a crack
in the blade. If the blade breaks, shut off the power and move away from the machine
until both wheels stop.
- Turn off the machine as soon as you finish working. Sweep the table and the floor.
All scrap in the scrap bin. Lower the upper guide assembly.
- Check for dust accumulation. Heavy use can cause so much sawdust to gather inside the saw that it packs between the saw and the wheel, breaking it. This might harming you or your work, and will certainly be a pain in your ass and wallet.
Sander
Sander‐ Free‐hand tool
for sanding small pieces of wood.
Safety Eye protection is
required by law. Do not be
distracted by or talk to others
when operating machinery.
- Sand only in the direction of
the wood grain on the
downward stroke of the
machine.
- Do not apply excessive force.
- Check sanding surfaces for
tears or holes. Worn surfaces
should be replaced.
- Check belt traction while
running.
- Gloves should not be worn, neither should you hold object with rag.
Spindle Sander Used for sanding curved surfaces.
Safety Eye protection is required by law. Do not be distracted by or talk
to others when operating machinery.
- Sanding spindle should be appropriate size for the radius of the curve you
need to sand.
- Keep wood flat on table while sanding.
- Do not apply excessive force.
- Check sanding surfaces for tears or holes. Worn surfaces should be replaced
. Compound Miter Saw‐ 10” Compound Slide Miter Saw
Used for cross cuts, miter and compound miter jointing.
Safety Eye protection is required by law. Do not be distracted by or talk
to others when operating machinery.
- Blade should be sharp, run freely, and be free of vibration.
- Let blade come to full speed before beginning cut.
- Hold material with hand away from blade and keep your fingers and thumb
together.
- Do not cross your arms while using the saw.
- Start the saw, pull out, push down, and push back.
- Allow blade to stop completely before lifting up.
- Do not attempt to cut small pieces.
- Do not handle blade guard. It is designed to self‐retract.
- MAINTAIN A SIX-INCH MARGIN OF SAFETY
FROM THE BLADE. This means that you must keep
your hands six inches away from the path of the saw
blade.
- Wear safety glasses.
- Keep the blade guard in position at all times.
- Hold stock firmly on the table and against the
fence.
- After making the cut but before raising the saw
make sure that the blade has come to a complete stop.
- When making multiple cuts of various angles do not move hands under the blade
whether it is moving or not.
- When you complete your work at the saw lower the saw and lock it in place. Sweep the
workstation and the floor. All scrap goes in the scrap bin.
Drill Press‐ 15” Variable Speed‐ Designed to make vertical holes or
create mortises.
Safety Eye protection is required by law. Do not be distracted by or talk
to others when operating machinery.
- Larger bits should be used at slower
speeds.
- Adjust speed with motor running.
- Place scrap stock underneath material to be
cut in order to protect base.
- Clamp plastic and metal to base.
- Wear safety glasses.
- Secure work properly.
- Never stand on tool.
- Do not wear gloves or loose clothing.
- Never start the drill press with the drill bit or
cutting tool in contact with the work piece.
- Do not attempt to drill material that does not have a flat surface. No round stock.
- Stop the drill press before removing scrap pieces from the worktable.
- Clean the tool and the work area when done.
- Wear proper personal protection equipment. Safety
glasses or face shield are required. Wear hearing
protection that is appropriate for the level and
duration of the noise in the tool room. A dust mask is
recommended. Do not wear gloves.
- Wear proper apparel. No loose fitting cloths or
neckties. No loose jewelry. Long hair must be
covered or tied back. Non-slip footwear is
recommended.
- Keep the work area clean. Cluttered areas and benches invite accidents.
- Most drills have a locking pin that holds the trigger “on” until disengaged. Make sure
that the trigger is in the “off” position before plugging in the drill to the power supply.
- Disconnect power supply before changing or adjusting bit or attachments.
- Select the bit or attachment suitable for the size of the drill and the work being done.
The most common sizes are those that take shanks up to 3/8” or 1/2” diameters.
- Ensure that the bit or attachment is properly seated and tightened in the chuck. Remove
chuck key before starting drill.
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Antioch College Safety Program 2016 13
- Use only bits and attachments that turn true. Do not use a bent drill bit.
- Use the auxiliary handle for larger work or for continuous operation.
- Keep all cords clear of cutting area. Inspect cords for frays or damage before use.
- Secure work piece being drilled to prevent movement. Do not drill with one hand
while simply holding the material with the other.
- Withdraw the bit from the stock frequently to clear the shavings and cool the bit.
- Do not use excessive force to drill into hard material. Reduce drill speed.
- Do not overreach. Always keep proper footing and balance.
Jointer‐ 8” Long Bed for squaring and shaving along the edge grain.
Safety Eye protection is required by law. Do not be distracted by or talk
to others when operating machinery.
- Use a push block whenever project goes over the cutting surface keeping
fingers 4” from the cutting knives.
- Wood should be more than 6” long.
- Never adjust outgoing table.
- Feed against blade rotation. Reverse direction can cause serious injury.
Panel Saw Ripping and crosscutting large sheets.
Safety Eye protection is required by law. Do not be distracted by or talk
to others when operating machinery.
- Blade should be at full speed before beginning cut.
- Slowly return saw motor to the top and tighten it down. Never let go until it
is secure.
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Be aware of the power cord that is does not fall into path of the blade critical
when returning blade to top.
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Cut down full sheets of plywood on the panel saw. Do not use the table saw for full sheets!
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When cross cutting(cutting against the grain of the wood) let the saw blade come to a full stop
before raising it up for the next cut. When cross cutting cut from the top only.
- Do not drop plywood on guide wheels, this might throw them out of alignment.
- Support large sheets of plywood properly.
- When ripping on the panel saw you will need help from the Shop Monitor to tail off
the material. The Monitor will finish the cut by pulling both the stock and the off cut
through the saw.
- Clean tool and work area when done.
Planer‐ Designed to plane stock to any thickness smoothly. This
machine cannot straighten bows or warps.
Safety Eye protection is required by law. Do not be distracted by or talk
to others when operating machinery.
- Use only with personnel assistance.
- Plane off only 1/16” each pass.
- Keep others out of line of input and output of table.
- Plane only clean clear wood. Any imperfections in the wood should be
checked first.
- Only one piece of wood at a time. Do not start a second until first is clear and
do not stack.
- If board stops moving, turn power off immediately, lower deck, and get
trained personnel.
- Clear dust and woodchips with brush not hand.
- Feed against blade rotation. Reverse direction can cause serious injury.
Safety Eye protection is required by law. Do not be distracted by or talk
to others when operating machinery.
- Be sure adjustment keys and wrenches have been removed.
- Rotate motor once by hand before use.
- Lower hold down clamp against wood to secure it.
- Only use ½” stock wood or smaller that has flat only surfaces.
- Hold wood firmly feeding it into blade at a moderate speed.
- Blades should be changed by personnel but always check band for good
tension.
- Stop blade before backing wood out of an incomplete cut.
- Make release cuts before making long curves.
- Support a large workpiece to reduce blade breaking and pinching.
- Always use the hold down device by lowering and adjusting the hold down foot so that
it presses lightly on the workpiece, for each new operation.
- Always keep your hands and fingers away from the blade; follow the 3” rule.
- Never place your hands or fingers directly in line with the blade where you could cut
them if you slipped.
- Do not start the machine with the blade in contact to the workpiece.
- Hold the work firmly against the table.
- This is a variable speed scroll saw; use the proper speed for the job & type of stock you
are cutting.
- Make relief cuts before cutting long or sharp curves.
- STOP the saw and wait until all motion has stopped before removing small scrap &
cut off pieces away from blade and off the table.
- Do not cut a workpiece that does not have a flat bottom that can rest on the table.
- Do not cut a workpiece that is too small to safely be supported and held onto.
- Never back out a bound blade from the kerf with the machine on; turn it off, then
back out.
- Use a “V” block to cut cylindrical stock.
- When finished, release the blade tension to reduce stress on the blade.
- Clean the work area.
Table Saw Ripping and Crosscutting stock.
- Cut down full sheets of plywood on the panel saw. Do not use the table saw for full sheets!
- The miter saw is safer and more accurate for most crosscutting tasks. Use it for cuts less than 12”.
- Never cut freehand. Always stabilize your work piece against the fence, a crosscut sled, or the like.
- Safety Eye protection is required by law. Do not be distracted by or talk to others when operating machinery.
- Use a push block whenever project goes over the cutting surface. Keep hands at least 4” from blade (the size of your fist).
- Stand to side of wood being ripped.
- Stay within reach of power switch.
- Only use one fence or miter guage.
- Be sure adjustment wrenches or any other objects have been removed from table before use.
- Hold wood firmly feeding it into blade at a moderate speed. Push wood with a push stick until it clears cutting blade.
- This in not a free‐hand machine. Always use a fence or miter gauge.
- Feed against rotation. Wrong way will accelerate wood and cause damage.
- No dead‐cuts. Continue ripping all the way through your board without stopping.
- Only use wood that has flat surfaces.
- Only one piece of wood at a time. Do not start a second until first is clear.
- Set the blade so that it extends no more that 1/4-inch above the stock to be cut.
- Please ask for help before changing the blade or blade angle, and make sure you return the blade and alignment to true.
*
After use:
- As you complete your work, turn off the saw and remain until the blade has stopped.
- Return the saw blade to zero settings.
- Clear the saw of dust and waste.
Wood Lathe Milling original, symmetrical wood profiles.
Safety Eye protection is required by law. Do not be distracted by or talk
to others when operating machinery.
- Tool rest should be at proper height and as close to work as possible.
- Vary speed with motor running.
- Only certain types of wood can be milled. Check wood with trained
personnel if unsure.
- Check for clearance and balance before beginning.
- Tailstock should be tight.
- Turning tool should not interfere with work.
- Do not jam tool into work, especially during rough turning.
- Disengage index pin before beginning.
- Refer to chart to determine speed.
- Use tools only as intended. If in doubt, ask for assistance and/or refer to user
manuals.
- You should be informed in operation and safety procedure. If you are not
comfortable with a machine, do not use it; ask for assistance.
- Focus on your work. Look, listen, and be in control of what you are doing. Do
not be distracted by or talk to others and do not distract others.
- All safety guards and devices must be in place when operating tools.
- Avoid accidental starting.
- Tool should be at rest before removing byproduct and laying it down.
Unplug a tool that is not being used.
- Unplug tool before changing parts and making adjustments. Be sure bits and
blades are secure before usage. Turn switch to “OFF” before plugging into
socket.
- Return adjustable parts to rest position. Machine should be clean and clear
before, during, and after it is used.
- Do not use force. The tool should do the work. If it does not perform as you
expect, let trained personnel know. There may be a better way.
- Do not overreach.
- Extension cords must be 3‐prong grounded or polarized. If a 2‐prong cord
will not fit, flip it over.
- Pull plug out from sockets by the grip not the cord.
- Use clamps and vises to hold down wood or metal. Keep your hands free to
control the hand tool.
- Cords can be electrocution hazards. Be sure they run behind you, out of the
tools direction.
- Hold by insulated gripping for greater shock protection.
- Check for worn and damaged parts. Let trained personnel correct these
problems. Do not attempt it yourself.
- Wood should be flat and clear of all foreign objects.
boards, old finishes, and sometimes metal and plastic.
Safety Eye protection is required by law. Do not be distracted by or talk
to others when operating tools.
- Hold with both hands. This tool
is easy to loose control of.
- Belt must be tracked properly
before use.
- The weight of the sander is
sufficient. Leaning on the tool is
bad for the motor and is less
effective.
- When using the Sander, turn on the dust
extractor.
- Wear safety glasses. Dust mask (supplied by
you) recommended.
- Do not use worn out or loaded up sanding
tubes or belts. There is a rubber sanding belt
cleaner next to the sander to use on loaded up
sanding surfaces. Use of the cleaner will make
the sanding surfaces last longer.
- Always hold work securely.
- Move your work across the surface of the abrasive. DO NOT sand in one place, this
clogs, burns and ruins the abrasive surface.
- The sanding belt should track in the middle of the plate. Do not use the machine if the
belt is rolling off one side of the other . Report any tears or holes or flaws to the Monitor.
Do not attempt to readjust the machine yourself.
- Clean up when done.
Circular Saw Hand ripping and Crosscutting stock.
Safety Eye protection is required by law. Do not be distracted by or talk
to others when operating tools.
- Hold with both hands. This tool
is easy to loose control of.
- Blade guard is designed to self‐
retract.
in other detailed spaces.
Safety Eye protection is required by law. Do not be distracted by or talk
to others when operating tools.
- A moderate grip on the sander is
sufficient. Excessive force is bad
for the motor and is less efficient.
or metal.
Safety Eye protection is required by law. Do not be distracted by or talk
to others when operating tools.
- Drill straight in and pull straight out.
Twisting or wobbling bit in a hole will
damage the bit and cause bodily harm.
- Bits can be extremely hot after use.
- Be sure to drill with motor in
forward direction. Reverse
direction will burn or can ignite
wood.
- Pull bit out of deep holes to
remove debris. Excess chips can
cause overheating.
- Wear proper personal protection equipment. Safety
glasses or face shield are required. Wear hearing
protection that is appropriate for the level and
duration of the noise in the tool room. A dust mask is
recommended. Do not wear gloves.
- Wear proper apparel. No loose fitting cloths or
neckties. No loose jewelry. Long hair must be
covered or tied back. Non-slip footwear is
recommended.
- Keep the work area clean. Cluttered areas and benches invite accidents.
- Most drills have a locking pin that holds the trigger “on” until disengaged. Make sure
that the trigger is in the “off” position before plugging in the drill to the power supply.
- Disconnect power supply before changing or adjusting bit or attachments.
- Select the bit or attachment suitable for the size of the drill and the work being done.
The most common sizes are those that take shanks up to 3/8” or 1/2” diameters.
- Ensure that the bit or attachment is properly seated and tightened in the chuck. Remove
chuck key before starting drill.
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Antioch College Safety Program 2016 13
- Use only bits and attachments that turn true. Do not use a bent drill bit.
- Use the auxiliary handle for larger work or for continuous operation.
- Keep all cords clear of cutting area. Inspect cords for frays or damage before use.
- Secure work piece being drilled to prevent movement. Do not drill with one hand
while simply holding the material with the other.
- Withdraw the bit from the stock frequently to clear the shavings and cool the bit.
- Do not use excessive force to drill into hard material. Reduce drill speed.
- Do not overreach. Always keep proper footing and balance.
- Safety glasses required.
- When using the carving chisels DO
NOT FORCE THEM, do not hog out too much wood, approach knots with caution. Take
care of the mallet when striking the chisels. DO NOT DROP THE CHISELS.
- Secure stock when working. If you don’t know how, ASK!
- Put them back in their proper place.
- When cutting with a knife or razor, cut away from yourself.
- If the tool is broken or compromised please tell the Shop Monitor.
- Do not drill yourself, stab yourself, or hit yourself. If you get something in your eye
wash it out
Finishing Sander‐ Half and quarter sheet sanders for finishing flat surfaces.
Safety Eye protection is required by law. Do not be distracted by or talk
to others when operating tools.
- The weight of the sander is sufficient.
Excess pressure on the tool is bad for
the motor and is less effective.
- Abrasive paper should be secure
before use.
rough edges.
Safety Eye protection is required by law. Do not be distracted by or talk
to others when operating tools.
- Hold with both hands. This tool
is easy to loose control of.
- Lay tool trigger and grinder side
up.
- Always position wheel guard
between you and your work.
with the maximum thickness of 4 1/4” for wood and1¼” for plastic and
fiberglass, refer to manual for metal thickness.
Safety Eye protection is required by law. Do not be distracted by or talk
to others when operating tools.
- Find a clear area to work with
this tool and secure the material.
- Keep base on flat surface when
in use.
- Do not use a bent blade.
- Wear proper personal protection equipment. Safety glasses
are required. Wear hearing protection that is appropriate for
the level and duration of the noise in the tool room.
- Wear proper apparel. No loose fitting clothes or neckties.
No loose jewelry. Long hair must be covered and tied back.
Non-slip footwear is recommended.
Woodshop Safety Program
Antioch College Safety Program 2016 10
- Keep the work area clean. Cluttered areas and benches invite accidents.
- Be sure you are using the proper blade for the material and type of cut to be performed.
- Clamp material down to a table when possible.
- Plan your cut before you begin. Be sure that all cords are clear of your cutting path.
- Start the saw just before you come in contact with the material.
- If you must stop in the middle of a cut, release the trigger while firmly holding the saw
down against the material. Allow the blade to come to a complete stop before pulling the
saw away from material.
- When finished, unplug the jig saw and remove the blade. Store the saw and blades in
their proper location.
for biscuit joining. It will cut sizes “FF,” “0,” “10,” and “20” at 5/32” thickness.
Safety Eye protection is required by law. Do not be distracted by or talk
to others when operating tools.
- Hold with both hands. This
tool is easy to loose control
of.
- This is not free‐hand. Do not
attempt to move tool when in
place for cut.
- Release pressure slowly after
cut.
Pneumatic Guns‐ Fastening with brads, staples, finishing and
framing nails.
Safety Eye protection is required by law. Do not be distracted by or talk
to others when operating tools.
- Material must be sufficient enough to withstand
impact of tool.
- Never point this in the direction of another
person. Also, no one should be in front of
operator in case of error.
- This tool is not to be used in any
way other than intended.
- Do not tamper with contact
element.
- The air hose is the power,
disconnect when reloading or
adjusting.
Brad Nailer, Narrow Crown Stapler,
Finishing Nailer
- You must wear safety glasses when using
any of these tools.
- Connect tool to air supply before loading
fasteners. Always assume that the tool contains
fasteners.
- Never point the tool at yourself or anyone
else.
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Antioch College Safety Program 2016 12
- Remove finger from trigger when not driving fasteners. Never carry a tool with your
finger on the trigger.
- Do not drive fasteners into a surface that is too hard.
- Do not drive fasteners on top of other fasteners or drive fasteners at too steep of an
angle.
- Keep hands and fingers away from the nailing area. You could nail through the
material and into your finger.
- Do not fasten too close to the edge of the material. The material could split and the
fastener could fly free or ricochet, causing personal injury to you or someone in the work
area.
- When done blow out tool and return to the tool case. Roll up air hose.
Random Orbital Sander‐ This palm‐sized sander removes
material more rapidly than a finish sander.
Safety Eye protection is required by law. Do not be distracted by or talk
to others when operating tools.
- A moderate grip on the sander is
sufficient. Excessive force is bad
for the motor and is less efficient.
- Abrasive paper should be secure
before use.
- This tool is capable of abrasions
unlike finishing sanders.
Safety Eye protection is required by law. Do not be distracted by or talk
to others when operating tools.
- Hold with both hands. This tool is easy to loose
control of.
- Bits can be extremely hot after use.
- Keep base on flat surface for smooth cuts.
- Make progressive cuts to desired depth.
- Speed should be reduced for larger bits.
- Do not “Climb‐cut.” Cut outside edges counter‐
clockwise and inside edges clockwise.