Hackerspace Organizational Documents

A collection of organizational documents from Hackerspaces all over the world.

This project is maintained by mrflip

Know where to find MSDS, kitty litter, safety glasses, and ear plugs

Applicable Safety Standards OSHA website • 29 CFR 1910.147 {Control of hazardous energy} • 29 CFR 1910.212 {General requirements for all machines} • 29 CFR 1910.213 {Wood working machinery requirements} • 29 CFR 1910.219 {Mechanical power-transmission apparatus} • 29 CFR 1926.304 {Wood working tools} • 29 CFR 1910.132 {Personal Protective Equipment}

III. Stationary Tool Safety

Band Saw

Band Saw‐ Free‐hand tool designed for cutting circles and curves. Can also be used to rip and crosscut relatively small pieces of wood. Safety­ Eye protection is required by law. Do not be distracted by or talk to others when operating machinery.

  1. Wheel guard doors must be closed and the blade properly adjusted before turning on the machine.
  2. Adjust the upper guide assembly so it is no more than1/4” above the work.
  3. Allow the saw to reach full speed before starting to feed the work.
  4. The stock must be held flat on the table.
  5. Feed the saw only as fast as the teeth will remove the wood easily.
  6. MAINTAIN AT LEAST A FOUR-INCH MARGIN OF SAFETY. (This means that the hands should always be at least four inches away from the blade when the saw is running.)
  7. Plan cuts to avoid backing out of curves, whenever possible. Stop the machine before backing out of a long curved cut.
  8. Make turns carefully and do not cut radii so small that the blade is twisted then broken.
  9. Round stock should not be cut unless mounted firmly in a jig.
  10. Do not let small pieces of wood accumulate around the blade. Move them out of the way with a push stick or turn off the saw, wait till the blade stops, and then clear the table.
  11. If you hear a clicking noise, turn off the machine at once. This sound indicates a crack in the blade. If the blade breaks, shut off the power and move away from the machine until both wheels stop.
  12. Turn off the machine as soon as you finish working. Sweep the table and the floor. All scrap in the scrap bin. Lower the upper guide assembly.

Sander

Sander‐ Free‐hand tool for sanding small pieces of wood. Safety­ Eye protection is required by law. Do not be distracted by or talk to others when operating machinery.

Spindle Sander­ Used for sanding curved surfaces.

Safety­ Eye protection is required by law. Do not be distracted by or talk to others when operating machinery.

. Compound Miter Saw‐ 10” Compound Slide Miter Saw

Used for cross cuts, miter and compound miter jointing.

Safety­ Eye protection is required by law. Do not be distracted by or talk to others when operating machinery.

  1. MAINTAIN A SIX-INCH MARGIN OF SAFETY FROM THE BLADE. This means that you must keep your hands six inches away from the path of the saw blade.
  2. Wear safety glasses.
  3. Keep the blade guard in position at all times.
  4. Hold stock firmly on the table and against the fence.
  5. After making the cut but before raising the saw make sure that the blade has come to a complete stop.
  6. When making multiple cuts of various angles do not move hands under the blade whether it is moving or not.
  7. When you complete your work at the saw lower the saw and lock it in place. Sweep the workstation and the floor. All scrap goes in the scrap bin.

Drill Press‐ 15” Variable Speed‐ Designed to make vertical holes or

create mortises. Safety­ Eye protection is required by law. Do not be distracted by or talk to others when operating machinery.

Jointer‐ 8” Long Bed for squaring and shaving along the edge grain.

Safety­ Eye protection is required by law. Do not be distracted by or talk to others when operating machinery.

Panel Saw­ Ripping and crosscutting large sheets.

Safety­ Eye protection is required by law. Do not be distracted by or talk to others when operating machinery.

Planer‐ Designed to plane stock to any thickness smoothly. This

machine cannot straighten bows or warps. Safety­ Eye protection is required by law. Do not be distracted by or talk to others when operating machinery.

Scroll Saw­ Free‐hand tool for cutting fine detail designs.

Safety­ Eye protection is required by law. Do not be distracted by or talk to others when operating machinery.

  1. Support a large workpiece to reduce blade breaking and pinching.
  2. Always use the hold down device by lowering and adjusting the hold down foot so that it presses lightly on the workpiece, for each new operation.
  3. Always keep your hands and fingers away from the blade; follow the 3” rule.
  4. Never place your hands or fingers directly in line with the blade where you could cut them if you slipped.
  5. Do not start the machine with the blade in contact to the workpiece.
  6. Hold the work firmly against the table.
  7. This is a variable speed scroll saw; use the proper speed for the job & type of stock you are cutting.
  8. Make relief cuts before cutting long or sharp curves.
  9. STOP the saw and wait until all motion has stopped before removing small scrap & cut off pieces away from blade and off the table.
  10. Do not cut a workpiece that does not have a flat bottom that can rest on the table.
  11. Do not cut a workpiece that is too small to safely be supported and held onto.
  12. Never back out a bound blade from the kerf with the machine on; turn it off, then back out.
  13. Use a “V” block to cut cylindrical stock.
  14. When finished, release the blade tension to reduce stress on the blade.
  15. Clean the work area.

Table Saw­ Ripping and Crosscutting stock.

After use:

Wood Lathe­ Milling original, symmetrical wood profiles.

Safety­ Eye protection is required by law. Do not be distracted by or talk to others when operating machinery.

Hand tool Safety

Belt Sander‐ This tool is designed to smooth larger items like rough

boards, old finishes, and sometimes metal and plastic. Safety­ Eye protection is required by law. Do not be distracted by or talk to others when operating tools.

  1. When using the Sander, turn on the dust extractor.
  2. Wear safety glasses. Dust mask (supplied by you) recommended.
  3. Do not use worn out or loaded up sanding tubes or belts. There is a rubber sanding belt cleaner next to the sander to use on loaded up sanding surfaces. Use of the cleaner will make the sanding surfaces last longer.
  4. Always hold work securely.
  5. Move your work across the surface of the abrasive. DO NOT sand in one place, this clogs, burns and ruins the abrasive surface.
  6. The sanding belt should track in the middle of the plate. Do not use the machine if the belt is rolling off one side of the other . Report any tears or holes or flaws to the Monitor. Do not attempt to readjust the machine yourself.
  7. Clean up when done.

Circular Saw­ Hand ripping and Crosscutting stock.

Safety­ Eye protection is required by law. Do not be distracted by or talk to others when operating tools.

Detail Sander‐ This tool provides the ability to sand in corners and

in other detailed spaces. Safety­ Eye protection is required by law. Do not be distracted by or talk to others when operating tools.

Drill‐ This tool is designed to drill various sized straight holes into wood

or metal. Safety­ Eye protection is required by law. Do not be distracted by or talk to others when operating tools.

  1. Wear proper personal protection equipment. Safety glasses or face shield are required. Wear hearing protection that is appropriate for the level and duration of the noise in the tool room. A dust mask is recommended. Do not wear gloves.
  2. Wear proper apparel. No loose fitting cloths or neckties. No loose jewelry. Long hair must be covered or tied back. Non-slip footwear is recommended.
  3. Keep the work area clean. Cluttered areas and benches invite accidents.
  4. Most drills have a locking pin that holds the trigger “on” until disengaged. Make sure that the trigger is in the “off” position before plugging in the drill to the power supply.
  5. Disconnect power supply before changing or adjusting bit or attachments.
  6. Select the bit or attachment suitable for the size of the drill and the work being done. The most common sizes are those that take shanks up to 3/8” or 1/2” diameters.
  7. Ensure that the bit or attachment is properly seated and tightened in the chuck. Remove chuck key before starting drill. Woodshop Safety Program Antioch College Safety Program 2016 13
  8. Use only bits and attachments that turn true. Do not use a bent drill bit.
  9. Use the auxiliary handle for larger work or for continuous operation.
  10. Keep all cords clear of cutting area. Inspect cords for frays or damage before use.
  11. Secure work piece being drilled to prevent movement. Do not drill with one hand while simply holding the material with the other.
  12. Withdraw the bit from the stock frequently to clear the shavings and cool the bit.
  13. Do not use excessive force to drill into hard material. Reduce drill speed.
  14. Do not overreach. Always keep proper footing and balance.

Hand Tools

  1. Safety glasses required.
  2. When using the carving chisels DO NOT FORCE THEM, do not hog out too much wood, approach knots with caution. Take care of the mallet when striking the chisels. DO NOT DROP THE CHISELS.
  3. Secure stock when working. If you don’t know how, ASK!
  4. Put them back in their proper place.
  5. When cutting with a knife or razor, cut away from yourself.
  6. If the tool is broken or compromised please tell the Shop Monitor.
  7. Do not drill yourself, stab yourself, or hit yourself. If you get something in your eye wash it out

Finishing Sander‐ Half and quarter sheet sanders for finishing flat surfaces.

Safety­ Eye protection is required by law. Do not be distracted by or talk to others when operating tools.

Grinder‐ This is a metal working tool for grinding, and smoothing

rough edges. Safety­ Eye protection is required by law. Do not be distracted by or talk to others when operating tools.

Jig Saw‐ This tool is generally used for pattern cutting into materials

with the maximum thickness of 4 1/4” for wood and1¼” for plastic and fiberglass, refer to manual for metal thickness. Safety­ Eye protection is required by law. Do not be distracted by or talk to others when operating tools.

  1. Wear proper personal protection equipment. Safety glasses are required. Wear hearing protection that is appropriate for the level and duration of the noise in the tool room.
  2. Wear proper apparel. No loose fitting clothes or neckties. No loose jewelry. Long hair must be covered and tied back. Non-slip footwear is recommended. Woodshop Safety Program Antioch College Safety Program 2016 10
  3. Keep the work area clean. Cluttered areas and benches invite accidents.
  4. Be sure you are using the proper blade for the material and type of cut to be performed.
  5. Clamp material down to a table when possible.
  6. Plan your cut before you begin. Be sure that all cords are clear of your cutting path.
  7. Start the saw just before you come in contact with the material.
  8. If you must stop in the middle of a cut, release the trigger while firmly holding the saw down against the material. Allow the blade to come to a complete stop before pulling the saw away from material.
  9. When finished, unplug the jig saw and remove the blade. Store the saw and blades in their proper location.

Plate Joiner‐ This tool is designed specifically to cut slots in wood

for biscuit joining. It will cut sizes “FF,” “0,” “10,” and “20” at 5/32” thickness. Safety­ Eye protection is required by law. Do not be distracted by or talk to others when operating tools.

Pneumatic Guns‐ Fastening with brads, staples, finishing and

framing nails. Safety­ Eye protection is required by law. Do not be distracted by or talk to others when operating tools.

Brad Nailer, Narrow Crown Stapler, Finishing Nailer

  1. You must wear safety glasses when using any of these tools.
  2. Connect tool to air supply before loading fasteners. Always assume that the tool contains fasteners.
  3. Never point the tool at yourself or anyone else. Woodshop Safety Program Antioch College Safety Program 2016 12
  4. Remove finger from trigger when not driving fasteners. Never carry a tool with your finger on the trigger.
  5. Do not drive fasteners into a surface that is too hard.
  6. Do not drive fasteners on top of other fasteners or drive fasteners at too steep of an angle.
  7. Keep hands and fingers away from the nailing area. You could nail through the material and into your finger.
  8. Do not fasten too close to the edge of the material. The material could split and the fastener could fly free or ricochet, causing personal injury to you or someone in the work area.
  9. When done blow out tool and return to the tool case. Roll up air hose.

Random Orbital Sander‐ This palm‐sized sander removes

material more rapidly than a finish sander. Safety­ Eye protection is required by law. Do not be distracted by or talk to others when operating tools.

Routers‐ Used for milling and shaping wood edges and free forms.

Safety­ Eye protection is required by law. Do not be distracted by or talk to others when operating tools.